Dela Luya, Jan Mell L.

A System study in the production of smoked fish / by Jan Mell L. Dela Luya, Kenneth L. Katalbas. - Indang, Cavite, Cavite State University- Main Campus, 2022. - xiv, 83 pages : illustrations ; 28 cm.

Thesis (Bachelor of Science in Industrial Engineering) Cavite State University

College of Engineering and Information Technology (CEIT) College of Engineering and Information Technology (CEIT)

DELA LUYA, JAN MELL L. and KATALBAS, KENNETH L. A System study in the
Production of Smoked Fish. Undergraduate Thesis. Bachelor of Science in Industrial
Engineering. Cavite State University, Indang, Cavite. June 2022. Adviser: Dr. Willie C.
Buclatin.

The study titled "A System Study in the Production of Smoked Fish" was conducted to
analyze the production of the manufacturing and provide an improvement to the determined
problem. Through one-on-one interviews with the respective respondents, the researchers
were able to identify the following problems encountered in manufacturing: (1) there was no
specific job per worker, (2) poor facility layout, (3) small storage area, (4) poor ventilation, and
(5) unorganized workflow.
Moreover, the researchers used the qualitative type of research method which
produced more descriptive results, and the inferences from the data were relatively simple to
make. Total enumeration was used in selecting the respondents of the study due to the small
number of workers in the said manufacturing. One-on-one interviews, direct observations
were performed to identify the problems. Furthermore, DMAIC was the main tool used in the
study which has its own specific industrial engineering tools used per part. In addition, the
researchers considered their own risk and safety together with the workers due to the
widespread of the Covid-19 virus.
Besides Pareto analysis, that was used to answer the first three problems of this study,
the Fishbone and Why-why analysis was also utilized to determine the root causes of the
most occurring problem. After that, it was determined that the manufacturing has no job
description, lacks materials management and some materials and equipment are not orderly
arranged.
As a result, the implemented solutions which are the proper job description, and 5s,
help to minimize or reduce the time of the production process and assured safety and
awareness of the workers. In the proposed solutions, the total process time decreased by six
minutes and 16 seconds. In addition, their production was also maximized from 360 pcs/hr. to
375 pcs/hr. and improves the cycle time by 2.6 percent and production per piece by 4.2
percent. Furthermore, the study recommended that the manufacturing must plan and make
their workers follow the implemented solutions, in order to minimize such problems that they
encountered in the production.


Smoked fish--Production standards
Production standards--Smoked fish
Lean production--Management

658.5 / D37 2022