Lean application for waste reduction in Big Apple Packaging, Inc. / (Record no. 62824)

MARC details
000 -LEADER
fixed length control field 04452nam a2200325 a 4500
003 - CONTROL NUMBER IDENTIFIER
control field OSt
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20240314104555.0
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 181121s19uu xx 00 eng d
040 ## - CATALOGING SOURCE
Transcribing agency CvSU Main Campus Library
041 0# - LANGUAGE CODE
Language code of text/sound track or separate title eng
082 04 - DEWEY DECIMAL CLASSIFICATION NUMBER
Classification number 363.72
Item number F84 2022
100 ## - MAIN ENTRY--PERSONAL NAME
Personal name Francisco, Nhel Patrick A.
Relator term author
9 (RLIN) 40111
245 10 - TITLE STATEMENT
Title Lean application for waste reduction in Big Apple Packaging, Inc. /
Statement of responsibility, etc. by Nhel Patrick A. Francisco and Angel Nina A. Soriano.
260 ## - PUBLICATION, DISTRIBUTION, ETC.
Place of publication, distribution, etc. Indang, Cavite,
Name of publisher, distributor, etc. Cavite State University- Main Campus,
Date of publication, distribution, etc. 2022.
300 ## - PHYSICAL DESCRIPTION
Extent xvi, 150 pages :
Other physical details illustrations ;
Dimensions 28 cm.
336 ## - CONTENT TYPE
Source rdacontent
Content type term text
337 ## - MEDIA TYPE
Source rdamedia
Media type term unmediated
338 ## - CARRIER TYPE
Source rdacarrier
Carrier type term volume
500 ## - GENERAL NOTE
General note Thesis (Bachelor of Science in Industrial Engineering) Cavite State University
508 ## - CREATION/PRODUCTION CREDITS NOTE
College and Department College of Engineering and Information Technology (CEIT)
520 3# - SUMMARY, ETC.
Summary, etc. FRANCISCO, NHEL PATRICK A. and SORIANO, ANGEL NINA A. Lean Application for Waste Reduction in Big Apple Packaging, Inc. Undergraduate Thesis. Bachelor of Science in Industrial Engineering. Cavite State University, Indang, Cavite. June 2022. Adviser: Mr. Harry D. Ednacot Jr. <br/><br/> The study was conducted to reduce the waste in Big Apple Packaging, Inc.'s production process through the application of lean manufacturing tools and techniques from October 2020 to May 2022. Specifically, this study aimed to: (1) define the current state of the company's production process; (2) identify existing waste/s in the production process; (3) determine and analyze the root causes of the identified wastes; (4) introduce improvements that could be implemented for waste reduction; (5) evaluate the results of the implementation; and (6) compare the current state and future state of the company's production process. In order to accomplish the stated objectives, the Define-Measure-Analyze-Improve-Control (DMAIC) methodology was administered. In the define phase, the current state of the company's production was defined including its background, the information flow of commands, the material flow from the supplier to the customer, the flow process chart of the production, its plant layout with flow diagram, and its production records. In the measure phase, through the utilization of time study analysis, the current state map of the company's production process was drawn. In order to identify the waste in the process, a survey questionnaire was administered, and data were collected from the employees. Based on the results of the weighted mean, the most existing wastes were determined: (1) motion; (2) inventory; and (3) defects. The amount of these three wastes were also defined and assessed. Through the use of fishbone diagram, potential root causes of these wastes were identified in the analyze phase. Several changes and improvements were proposed and implemented in the production process to deal with reduction of the existing waste. These improvements were based on various lean tools and techniques such as the 5S system, kaizen, and SMED. After the implementation, the time consumed by motion waste was reduced by 71.78 percent. A reduction of 22.31 percent was also obtained for the inventory waste, while the defects rate was obtained at 1.86 percent, which was below the AQL of 2.5 percent. The future state map of the company's production process was also drawn and established with the improvement of the value-added time and non-value-added time. For the control phase, an action plan was developed for the company which includes four phases: (1) understanding of lean tools and principles; (2) defining the value stream; (3) promotion of continuous improvement; and (4) standardization. Furthermore, it could be recommended to consider other lean techniques and tools for additional improvement, as well as to conduct the implementation for at least one month duration in order to obtain more satisfactory results.<br/>
541 ## - IMMEDIATE SOURCE OF ACQUISITION NOTE
Method of acquisition Submitted copy to the University Library.
Date of acquisition 08/03/2022
Accession number T-9154
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Refuse and disposal
9 (RLIN) 24092
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Solid waste disposal
9 (RLIN) 4504
690 ## - LOCAL SUBJECT ADDED ENTRY--TOPICAL TERM (OCLC, RLIN)
Course or Program Bachelor of Science in Industrial Engineering
9 (RLIN) 1858
700 ## - ADDED ENTRY--PERSONAL NAME
Personal name Soriano, Angel Nina A.
Relator term author
9 (RLIN) 40112
700 ## - ADDED ENTRY--PERSONAL NAME
Personal name Ednacot, Harry D Jr.
Relator term adviser
9 (RLIN) 39560
856 ## - ELECTRONIC LOCATION AND ACCESS
Link text Click here to view the Abstract and Table of Contents
Electronic File <a href="http://library.cvsu.edu.ph/cgi-bin/koha/opac-retrieve-file.pl?id=d850ad407927de62cacc53a672f59ca7">http://library.cvsu.edu.ph/cgi-bin/koha/opac-retrieve-file.pl?id=d850ad407927de62cacc53a672f59ca7</a>
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Dewey Decimal Classification
Koha item type Theses / Manuscripts
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Collection code Home library Current library Shelving location Date acquired Source of acquisition Coded location qualifier Inventory number Total Checkouts Full call number Barcode Date last seen Uniform Resource Identifier Price effective from Koha item type Public note
    Dewey Decimal Classification   Room use only Non-fiction Ladislao N. Diwa Memorial Library Ladislao N. Diwa Memorial Library Theses Section 08/03/2022 Submitted copy to the University Library THESIS/SP 300   363.72 F84 2022 00083531 11/28/2023 http://library.cvsu.edu.ph/cgi-bin/koha/opac-retrieve-file.pl?id=d850ad407927de62cacc53a672f59ca7 11/28/2023 Theses / Manuscripts T-9154
Copyright © 2024. Cavite State University | Koha 23.05