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Factors affecting quality in a manufacturing organization for an non-repairlable product / Jayvee L. Lacostales.

By:

Lacostales, Jay Vee L [author]

Contributor(s):

Material type: Text

TextLanguage: English Publication details: Indang, Cavite : 2017. Cavite State University- Main Campus,Description: xiii, 149 pages : illustrations ; 28 cmContent type:

text

Media type:

unmediated

Carrier type:

volume

Subject(s):

DDC classification:

338.709 L11 2017

Online resources:

Click here to view thesis abstract and table of contents

Production credits:

Includes bibliographical references.

Abstract: LACOSTALES, JAY VEE L. and ROBLEDO, ALEXIS G., Factors Affecting Quality in a Manufacturing Organization for a Non-Repairable Product. Undergraduate Thesis. Bachelor of Science in Industrial Engineering. Cavite State University. lndang. Cavite. May 2017. Adviser: Engr. Willie C. Bulclatin. The study was conducted in Rubber Philippines Incorporated located at Block 2. Lot 6, People s Technology Complex Special Economic Zone, Carmona, Cavite from August 2016 to March 2017. The study aimed to identify the factors affecting quality in a manufacturing organization for a non-repairable product. Specifically, it aimed to: 1. determine the significances of product quality for a non-repairable product; 2. determine the relationship of both soft factors and hard factors to each product quality measurement for a non-repairable product; 3. determine the relationship of soft factors to hard factors; 4. investigate the direct and indirect effects of the both soft factors and hard factors to each product quality measurement through its effect on the two factors; 5. determine the rank of both soft factors and hard factors in order of importance or effect they have on quality within a manufacturing organization for a non-repairable product; and 6. determine the recommendations for maintaining best quality through analyzing the different factors affecting quality for a non-repairable product. A total of one hundred twenty one (121) participants were selected which included the management and the employees of JF Rubber Philippines Incorporated. The researchers used some quality control tools to know the significance of sustaining product quality in if Rubber Philippines incorporated producing a non-repairable product. The statistical treatment used in this study were the factor analysis, correlation analysis and regression analysis. The study revealed that through the use of some quality control tools help to determine importance of quality in every manufacturing industry, especially in an industry which produces it non-repairable product. Among all part numbers or products that JF rubber Philippines Incorporated produces, the researchers only selected top ten part numbers with the highest rejection cost which are compression machine, vacuum machine, curing, part measurement and functional test, respectively, with a total rejection cost ()INT 332, 681.24 pesos during the operation in December 1 to 28, 2016. Check sheet helped to see the amount of money lost due to product defects. Pareto chart helped to visualize the reject cost of every part number in JF Rubber Phil. Inc. In addition, fishbone diagram analysis supports to determine the main causes and subcauses of the problem which lead to the development of countermeasures. The result of the study showed that in soft factors such as leadership, customer leadership, customer focus, education and training, strategic planning and teamwork and cooperation are highly significant to all product quality measurements. Five hard factors elements such as technology utilization, cost savings, inspection and testing and continual improvement had highly significant effect to all product quality measurements. For the relationship of the hard factors to soft factors, three hard factors such as technology utilization, inspection and testing and continual improvement were highly significant to all six soft factors. In addition, the only soft factor that had a highly significant direct impact on all product quality measurement through effect on hard factor was customer focus. On the other hand, the hard factor that was found to have highly significant direct impact on all product quality measurement through effect on soft factor were inspection and test equipment factor. The regression result showed the ranking of all factors and it revealed that the most important factor which affects product quality as a whole was customer focus (soft factor), followed by inspection and testing (hard factor) and continual improvement (hard factor) which had a directly proportional relationship to product quality. Product and process innovation (hard factor), on the other hand, had an inversely proportional relationship to product quality. All other factors were considered not significant but all were essential factors which must be improved to achieve the best product quality.

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Holdings ( 1 )
Title notes ( 5 )

Holdings
Item type	Current library	Collection	Call number	Materials specified	URL	Status	Notes	Date due	Barcode
Theses / Manuscripts	Ladislao N. Diwa Memorial Library Theses Section	Non-fiction	338.709 L11 2017 (Browse shelf(Opens below))		Link to resource	Room use only	T-7248		00017882

Thesis (Bachelor of Science in Industrial Engineering) Cavite State University

Includes bibliographical references.

LACOSTALES, JAY VEE L. and ROBLEDO, ALEXIS G., Factors Affecting Quality in a Manufacturing Organization for a Non-Repairable Product. Undergraduate Thesis. Bachelor of Science in Industrial Engineering. Cavite State University. lndang. Cavite. May 2017. Adviser: Engr. Willie C. Bulclatin.
The study was conducted in Rubber Philippines Incorporated located at Block 2. Lot 6, People s Technology Complex Special Economic Zone, Carmona, Cavite from August 2016 to March 2017. The study aimed to identify the factors affecting quality in a manufacturing organization for a non-repairable product. Specifically, it aimed to: 1. determine the significances of product quality for a non-repairable product; 2. determine the relationship of both soft factors and hard factors to each product quality measurement for a non-repairable product; 3. determine the relationship of soft factors to hard factors; 4. investigate the direct and indirect effects of the both soft factors and hard factors to each product quality measurement through its effect on the two factors; 5. determine the rank of both soft factors and hard factors in order of importance or effect they have on quality within a manufacturing organization for a non-repairable product; and 6. determine the recommendations for maintaining best quality through analyzing the different factors affecting quality for a non-repairable product.
A total of one hundred twenty one (121) participants were selected which included the management and the employees of JF Rubber Philippines Incorporated. The researchers used some quality control tools to know the significance of sustaining product quality in if Rubber Philippines incorporated producing a non-repairable product. The statistical treatment used in this study were the factor analysis, correlation analysis and regression analysis.
The study revealed that through the use of some quality control tools help to determine importance of quality in every manufacturing industry, especially in an industry which produces it non-repairable product. Among all part numbers or products that JF rubber Philippines Incorporated produces, the researchers only selected top ten part numbers with the highest rejection cost which are compression machine, vacuum machine, curing, part measurement and functional test, respectively, with a total rejection cost ()INT 332, 681.24 pesos during the operation in December 1 to 28, 2016.
Check sheet helped to see the amount of money lost due to product defects. Pareto chart helped to visualize the reject cost of every part number in JF Rubber Phil. Inc.
In addition, fishbone diagram analysis supports to determine the main causes and subcauses of the problem which lead to the development of countermeasures.
The result of the study showed that in soft factors such as leadership, customer leadership, customer focus, education and training, strategic planning and teamwork and cooperation are highly significant to all product quality measurements. Five hard factors elements such as technology utilization, cost savings, inspection and testing and continual improvement had highly significant effect to all product quality measurements.
For the relationship of the hard factors to soft factors, three hard factors such as technology utilization, inspection and testing and continual improvement were highly significant to all six soft factors. In addition, the only soft factor that had a highly significant direct impact on all product quality measurement through effect on hard factor was customer focus. On the other hand, the hard factor that was found to have highly significant direct impact on all product quality measurement through effect on soft factor were inspection and test equipment factor.
The regression result showed the ranking of all factors and it revealed that the most important factor which affects product quality as a whole was customer focus (soft factor), followed by inspection and testing (hard factor) and continual improvement (hard factor) which had a directly proportional relationship to product quality. Product and process innovation (hard factor), on the other hand, had an inversely proportional relationship to product quality. All other factors were considered not significant but all were essential factors which must be improved to achieve the best product quality.

Submitted to the University Library 11/13/2017
T-7248